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反應燒結碳化硅陶瓷內筒的損毀機制

Damage mechanism of reaction sintering SiC ceramic inner cylinders

  • 摘要: 以X射線衍射儀、掃描隧道電子顯微鏡、能量散射光譜儀等手段對在懸浮預熱器內筒上使用前后的反應燒結碳化硅陶瓷進行分析,研究該陶瓷應用于懸浮預熱器上的損毀機制.碳化硅陶瓷中殘存金屬硅和表面的碳化硅在高溫使用工況下首先氧化成SiO2,SiO2在K2O (g)、Na2O (g)、KCl (g)、Na Cl (g)等蒸氣以及氯化物作用下黏度降低,形成覆蓋于陶瓷表面的氧化層,繼而被高速的氣固流體沖蝕和磨損掉,并導致新的界面出現.如此循環,使碳化硅陶瓷的外側逐漸變薄和斷裂,直至損毀.提高陶瓷的致密性和降低殘余硅含量是改進反應燒結碳化硅陶瓷在懸浮預熱器中使用性能的有效途徑.

     

    Abstract: A reaction bonded SiC ceramic used in a suspension preheater inner cylinder was comparatively analyzed before and after use by X-ray diffractometer,scanning tunneling microscopy and energy dispersive spectroscopy,and its damage mechanism was studied. The results show that residual silicon metal in the Si C ceramic and silicon carbide in the surface are firstly oxidized into SiO2 under the high temperature atmosphere and the liquid viscosity of SiO2 decreases,resulting in the formation of an oxidation layer because of the existence of an alkaline steam of K2O(g),Na2O(g),KCl(g) and NaCl(g) and chlorides. Afterwards the oxidation layer is scoured and frayed by high-speed air flow,leading to a new interface. With the cycle repeating,the outside of the Si C ceramic becomes to be thinner little by little and appears to rupture till damage. As a result,the promotion of densification and the reduction of residual silicon metal are effective ways to improve the use ability of the reaction bonded Si C ceramic in a suspension preheater.

     

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