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銅鋼復合冷卻壁熱變形分析

Thermal deformation analysis of copper-steel composite staves

  • 摘要: 提高高爐爐腰及爐身下部冷卻壁抗熱變形能力是維持高爐長壽的關鍵.采用熱態實驗和數值模擬手段研究高爐爐腰及爐身下部區域銅鋼復合冷卻壁的傳熱及熱變形行為,并與銅冷卻壁進行對比分析.銅鋼復合冷卻壁熱面無渣鐵殼覆蓋,煤氣溫度1200℃條件下,銅鋼復合冷卻壁最高溫度為180℃,傳熱性能與銅冷卻壁接近.銅鋼界面最大等效應力約為114.45 MPa,低于銅鋼復合板的抗拉強度.銅鋼復合冷卻壁發生彎曲變形,中心z向位移為0.66 mm,較銅冷卻壁低約25.8%;頂底端沿z向位移為0.13 mm,較銅冷卻壁低約50%;曲率為0.93×10-4 mm-1,較銅冷卻壁低約51.81%.銅鋼復合冷卻壁抗變形能力優于銅冷卻壁,可以避免銅冷卻壁熱變形過大導致的螺栓及冷卻水管斷裂破損問題.

     

    Abstract: The improvement in thermal deformation resistance of the copper stave in the bosh area and lower stack area of a blast furnace is the key factor for prolonging the blast furnace campaign life. The heat transfer performance and thermal deformation of the copper-steel composite stave at the bosh area and lower stack area were investigated by thermal testing and numerical simulation,and compared with those of the copper stave. The results show that the maximum temperature on the rib hot surface of the copper-steel composite stave without skull is 180℃ when the gas temperature is 1200℃,and approaches to the heat transfer performance of the copper stave. The maximum equivalent stress of the copper/steel interface is about 114.45 MPa,lower than the tensile strength of the copper-steel plate. The copper-steel composite stave subjects to bending deformation,and the center displacement in the z direction is 0.66 mm,about 25.8% lower than that of the copper stave. The up/down displacement in the z direction is 0.13 mm,about 50%lower than that of the copper stave. The curvature is 0.93×10-4 mm-1,about 51.81% lower than that of the copper stave. The thermal deformation resistance of the copper-steel composite stave is superior to that of the copper stave,and it can overcome the fracture of bolts and pipes in the copper stave due to excessive thermal deformation.

     

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