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超音速火焰噴涂WC-12Co涂層的滑動磨損特性

Sliding-wear characteristics of WC-12Co HVOF thermal spraying coatings

  • 摘要: 利用超音速火焰噴涂工藝在銅基復合材料表面制備WC-12Co涂層.分析了涂層的微觀結構、相組成和含量以及表面和截面硬度,并對涂層的摩擦磨損性能進行測試.結果表明:涂層組織和截面硬度分布均勻,耐磨性好,摩擦過程中會形成兩種摩擦膜.磨損率隨載荷增加而呈增大趨勢,隨轉速的增加呈先減小后增大的趨勢.涂層最適用的環境為300~500 r·min-1和2~3 N,磨損率與滑動速度間的回歸方程滿足一元二次函數;磨損率與載荷間的回歸方程滿足指數方程.

     

    Abstract: WC-12 Co coatings were prepared on copper matrix composites by high velocity oxygen-fuel flame(HVOF) thermal spraying. Their microstructure,surface and cross-section hardness,composition and content of phases,and tribological behavior were studied. The results show that the coatings appear uniform microstructure and high hardness. During the wear,two kinds of tribofilms form. The most suitable condition for the coatings is 300-500 r·min-1 and 2-3 N. The wear rate increases with increasing load. While the rotating speed increases,the wear rate presents a trend of first decreasing and then increasing. The fitting equations between wear rate and sliding speed and between wear rate and normal load are quadratic and exponential,respectively.

     

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