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低碳含鋁鋼20Mn2精煉渣系CaO-SiO2-Al2O3-MgO-CaF2的優化

Optimization of CaO-SiO2-Al2O3-MgO-CaF2 refining slag in low-carbon and aluminum-containing 20Mn2 steel

  • 摘要: 通過對低碳含鋁鋼20Mn2精煉過程的取樣分析,得出精煉渣的熔化溫度偏高,渣中存在大量固相CaO,并導致鋼中含有CaO類夾雜物,精煉渣吸附夾雜物能力差.利用Fact Sage熱力學計算,從渣的低熔點區域控制和渣-鋼反應這兩個方面對渣系進行研究與優化.結果表明,CaO/Al2O3質量比在1.5左右添加質量分數為3% CaF2可以有效降低渣的熔化溫度,渣的熔化溫度隨著CaF2含量的升高呈現先降低后升高的趨勢,MgO的質量分數控制5%左右低熔點區域面積達到最大.在SiO2質量分數大于30%區域,鋼中氧含量大體上隨著CaO/Al2O3質量比的增加而降低,在SiO2的質量分數低于30%區域隨著CaO含量的升高而降低,鋼中酸溶鋁含量在SiO2含量高的區域隨著Al2O3/SiO2質量比的增加而升高,在SiO2含量低的區域隨著CaO/SiO2質量比的增加而增加.根據熱力學分析結果得出合理的渣系范圍:CaO 50%-60%,Al2O320%-35%,SiO25%-10%,MgO 5%-8%,CaF20-5%.優化渣系的實驗結果表明,優化后渣系熔化溫度降低,鋼中夾雜物數量、面積和平均尺寸均有明顯下降.

     

    Abstract: Through analysis of samples taken in the refining process of low carbon and aluminum containing 20Mn2 steel,it was found that the melting point of the refining slag was high,substantial solid CaO and CaO-type inclusions existed in the steel and slag,leading to a decrease in absorption capacity of inclusions in the molten slag. Based on thermodynamic calculations utilizing Fact Sage software,the slag system was investigated and optimized by integrating the control of low-melting-point regions and reactions between slag and steel. The results show that 3% CaF2 addition can decrease the melting temperature of the slag with CaO/Al2O3 mass ratio around 1. 5,and the melting point of the slag exhibits an initial decline and a subsequent rise with increasing CaF2 content. The largest low-melting-point region is obtained through governing the MgO content in a vicinity of 5%. The oxygen content in the steel decreases with increasing CaO/Al2O3 mass ratio in the region of SiO2 exceeding 30%,and decreases with increasing CaO content in the region of SiO2 lower than 30%. The acid-soluble aluminum content increases with increasing Al2O3/SiO2 mass ratio in the region of high SiO2 content and increasing CaO/SiO2 mass ratio in the region of low SiO2 content. According to results from thermodynamic analysis,the optimized slag can be given as 50%-60% CaO,20%-35% Al2O3,5%-10% SiO2,5%-8% MgO,and 0-5% CaF2. Experi-mental results show that the melting point of the optimized slag declines,and there are apparent decreases in the number,area and mean diameter of inclusions in the steel.

     

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