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電熱合金Cr20Ni80的熱變形行為及熱加工圖

Hot deformation behavior and processing maps of Cr20Ni80 electrothermal alloy

  • 摘要: 為了解決Cr20Ni80電熱合金鍛造開裂的問題,在Gleeb-1500D熱模擬試驗機上對該合金進行熱壓縮試驗,研究變形溫度為900-1220℃,應變速率為0.001-10 s-1條件下的熱變形行為,并根據動態材料模型建立合金的熱加工圖.合金的真應力-真應變曲線呈現穩態流變特征,峰值應力隨變形溫度的降低或應變速率的升高而增加;熱變形過程中穩態流變應力可用雙曲正弦本構方程來描述,其激活能為371.29 kJ·mol-1.根據熱加工圖確定了熱變形流變失穩區及熱變形過程的最佳工藝參數,其加工溫度為1050-1200℃,應變速率為0.03-0.08 s-1.優化的熱加工工藝在生產中得到驗證.

     

    Abstract: To solve the problem of forging cracks,the hot deformation behavior of Cr20Ni80 electrothermal alloy was investigated by compression tests on a Gleeble-1500 D thermal simulation machine in a temperature range of 900 to 1220℃ and a strain rate of 0.001 to 10 s-1. The hot processing map of the alloy was established according to the dynamic materials model(DMM). It is found that the true stress-true strain curves have steady-state flow characteristics. The peak stress increases with decreasing deformation temperature or increasing strain rate. The flow behavior is described by a hyperbolic sine constitutive equation,and the activation energy of the alloy is about 371.29 kJ·mol-1. Based on the processing map,the process of hot deformation in the temperature range at different strain rates can be attained,of which the optimum hot deformation temperature ranges in 1050-1200℃ and the strain rate is 0.03-0.08 s-1,and the instability zones of flow behavior can also be recognized. The optimal hot-working technology is validated to be successful in production.

     

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