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冷軋帶鋼局部高點卷取過程起筋控制的建模與仿真

Modeling and simulation of ridge-buckle control in the coiling process of cold rolling strips with local high points

  • 摘要: 為了研究帶鋼局部高點卷取起筋的控制方法,利用三維彈塑性變形基本理論,并引入帶鋼塑性流動因子,建立了彈塑性卷取應力和起筋量模型.基于應力函數假設、S.Timoshenko最小功原理和伽遼金虛位移法建立了起筋帶鋼的應力場分布和可用于在線計算的起筋臨界卷取張力設定模型.仿真結果表明:局部高點在徑向累積疊加所引起的帶鋼張力不均勻分布和軸向壓應力是導致帶鋼起筋的主要原因;起筋量隨局部高點高度、卷徑和卷取張力增加而增大,薄帶鋼比厚帶鋼起筋量增幅明顯;臨界卷取張力隨卷徑、帶鋼厚度和局部高點高度增大而減小.

     

    Abstract: In order to research the ridge-buckle control method in the coiling process of steel strips with local high points,elastoplastic stress and ridge-buckle models are established by using the theory of three-dimensional elastoplastic deformation and introducing a plastic flow factor. Then a stress distribution model of ridge-buckle strips and an online setting model of buckling critical coiling tension are derived from the hypothesis of stress functions,the S. Timoshenko principle of least work,and the theory of Galerkin virtual displacement. Simulation results show that the uneven distribution of strip tension and axial compressive stress caused by radial accumulation of local high points is the main cause of strip ridge-buckles. The ridge-buckle quantity increases when the local high point's height,coiling diameter and coiling tension increase; the ridge-buckle of a thin strip is more obvious than that of a thick one.The critical coiling tension decreases with the increase of strip thickness,the local high point's height and coiling radius.

     

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