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基于CCD的高爐風口回旋區三維溫度場的檢測技術

A technique for measuring the three-dimensional temperature field of a blast furnace tuyere raceway based on CCD

  • 摘要: 在存在多介質的高爐回旋區內,首先利用安裝在風口直吹管窺視孔的電荷耦合器件(charged couple device,CCD)攝像機可以獲得高爐回旋區內累積的二維溫度輻射圖像,然后將高爐回旋區均分成若干小塊,利用數學模型近似模擬回旋區內的輻射傳熱過程并建立矩陣方程,通過求解方程獲得高爐回旋區內的三維溫度場.在模擬輻射傳熱過程中,本文提出了一種更有效也更符合實際生產的新方法——基于距離的高斯函數模型來模擬高爐內介質的輻射能量傳播過程并獲得了較好的三維溫度場.由于存在波動誤差以及電荷耦合器件攝像機測量誤差等,所以我們通過在測量數據中添加隨機誤差來驗證重構溫度場的有效性以及穩定性.結果顯示重構的三維溫度場與真實溫度場非常接近,誤差在高爐工業允許的5%范圍以內.

     

    Abstract: In a blast furnace raceway with many mediums,two-dimensional temperature radiant images are obtained with a CCD camera installed in the blowpipe peephole. After the blast furnace raceway is divided into many small pieces,the radiation heat transfer process in the blast furnace raceway is simulated and a matrix equation is established by using a mathematical model. Then the three-dimensional temperature field of the blast furnace raceway is derived from solving the equation. In simulating the radiation heat transfer process,a new method,which is more effective and accordant with actual production,is introduced that a distance-based Gaussian function model is used to simulate radiation energy propagation in the blast furnace raceway,and thus a better threedimensional temperature field is got by this method. Due to the existence of fluctuation error,CCD camera measurement error and so on,random error is added in the measurement data to demonstrate the effectiveness and stability of the reconstructed temperature field.The results show that the three-dimensional temperature field is very close to the actual temperature field,and the error is within 5%that is allowed in the blast furnace industry.

     

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