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基于體積平均法的NH4Cl水溶液凝固行為研究

Study on the solidification process of NH4Cl aqueous solution by volume-averaged method

  • 摘要: 根據合金凝固理論和體積平均多相模型,對NH4Cl-70%H2O凝固過程進行了數值模擬和實驗驗證.雖然研究者已研究過NH4Cl-70%H2O凝固過程,但是只針對單個現象進行分析,比如通道偏析的形成、對流形式以及晶粒的形成.在前人研究的基礎上,本文首次通過數值模擬和實驗對比兩種手段相結合的方式全面地研究了氯化銨水溶液凝固整個計算域的全部現象,尤其再現了等軸晶在鑄錠中的下落漂移現象以及由此引起的對流,并且更深入地探究了偏析的形成原因.通過計算發現等軸晶從型壁處沉降并逐漸向鑄型底部積聚,直到體積分數達到一臨界值后,柱狀晶停止生長,完成柱狀晶向等軸晶轉化過程.由于溶質再分配,底部晶粒集中的區域形成了負偏析,在尚未凝固的上部區域形成較大范圍的正偏析.通過實驗驗證發現,等軸晶在鑄錠中的下落漂移現象和對流形式的預測值與實驗值較為一致,從而全面揭示出凝固過程中固相的移動和對流是產生宏觀偏析的關鍵因素.

     

    Abstract: The solidification process of NH4Cl-70% H2O ingots was simulated and experimentally investigated based on the solidification theory and a volume-averaged multiphase solidification method. Although the solidification process of NH4Cl-70% H2O ingots has been investigated previously,but these researches are mainly focused on the single phenomenon of the process such as the formation of channel segregation,convection or the formation of grains. On the basis of fore-researches,combining numerical simulation with experiment,nearly all the phenomena occurring in the solidification process of the ingot were investigated in this paper,especially the equiaxed crystals' floating and settling down on the bottom of the ingot,and the convection induced by such floating of equiaxed crystals which was reproduced by the simulation. Finally,the mechanism of the forming of macro-segregation was deeply discussed.The calculation showed that equiaxed grains floated down from the mold wall and tended to settle down on the bottom of the ingot.When the volume fraction of equiaxed grains accumulated up to a critical value,columnar grains would stop their growth,and so the columnar-to-equiaxed transition(CET) process was to the end. Owing to solute partitioning and the sedimentation of equiaxed grains,there was negative macro-segregation in triangle shape on the bottom of the ingot,while a wide range of positive macro-segregation was constructed on the upper part of the ingot. The calculated results are relatively conformed to the experimental ones in aspects of the sedimentation of equiaxed grains and the induced fluid convection,indicating that the key factors leading to macro-segregation are crystal sedimentation and fluid convection.

     

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