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分流預成型強化制粒改善鏡鐵礦粉燒結性能

Improving the sintering performance of specularite bearing mixtures by separated pre-agglomeration-sintering processes

  • 摘要: 針對鏡鐵礦精粉成球性及可燒性差的特點,采用分流預成型強化制粒工藝對進口鏡鐵礦精粉制粒及燒結性能開展研究.與常規制粒工藝燒結指標相比,采用分流造球強化制粒燒結工藝,焦粉配比從4.85%降至4.20%,利用系數從1.44 t·m-2·h-1提高至1.71 t·m-2·h-1,轉鼓強度從57.60%提高至63.80%,固體燃耗從76.46 kg·t-1降至65.24 kg·t-1;采用分流輥壓預成型強化制粒燒結工藝,焦粉配加量從4.85%降至4.70%,利用系數從1.44 t·m-2·h-1提高至1.64 t·m-2·h-1,轉鼓強度及固體燃耗基本不變.因此,分流預成型強化制粒工藝較常規制粒工藝能顯著改善鏡鐵礦燒結性能.其作用機理為:鏡鐵精礦經分流預成型后能改善混合料的透氣性,降低焦粉配比,提高燒結料層氧位,生成更多的鐵酸鈣及赤鐵礦,所得成品燒結礦結晶完善,礦物之間膠結緊密,內部氣孔由不規則大孔變為總體分布較為均勻且大小適中的規則球形,改善了燒結礦的強度和還原性.

     

    Abstract: For the characteristics of weak ballability and inferior amenability of specularite concentrates, the granulating and sintering performances of imported specularite were investigated by two kinds of separated pre-agglomeration-sintering processes. Compared with the traditional granulation-sintering process, the separated micropelletizing-granulation-sintering process presents competitive results:decreasing the coke level from 4.85% to 4.20%, improving the productivity from 1.44 t·m-2·h-1 to 1.71 t·m-2·h-1, enhancing the tumble index from 57.60% to 63.80%, and cutting the solid fuel rate from 76.46 kg·t-1 to 65.24 kg·t-1. In the meantime, the separated pre-briquetting-granulation-sintering process also shows better results:decreasing the coke dosage from 4.85% to 4.70%, elevating the productivity from 1.44 t·m-2·h-1 to 1.64 t·m-2·h-1, and keeping the tumble index and the solid fuel rate steady. Overall, the separated pre-agglomeration-granulation-sintering process can significantly improve the sintering performance of specularite. The mechanism of action is that the separated pre-agglomeration-granulation-sintering process improves the permeability of the mixture markedly, decreases the coke dosage appropriately, results in a higher oxidation potential in the sintering bed, and produces more calcium ferrite and hematite finally. Meanwhile, mineral crystals in the product sinter grow perfectly and compactly, and the pores mainly develop into middle or small sized spheres from the irregular big ones, all of which contribute to the higher strength and better reducibility of the product sinter.

     

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