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小方坯結晶器水溫水速對傳熱過程影響

Influence of inlet cooling water temperature and velocity on billet mold heat transfer

  • 摘要: 通過建立結晶器內鋼液和水的二維對流-傳熱耦合模型過程,研究了小方坯結晶器冷卻水入口溫度和流速對銅管溫度和結晶器內平均熱流的影響.該模型使用Fluent進行求解,模擬了鋼液和冷卻水的流動和傳熱,凝固坯殼的生長,以及熱量以輻射和導熱兩種通過保護渣和氣隙.通過將坯殼厚度和銅管溫度與其他研究的結果進行對比來驗證模型準確性.研究結果表明,結晶器冷卻水的溫度顯著影響銅管的冷面溫度,水溫超過313 K會導致銅管冷面最高溫度超過水的沸點.水流速升高0.49 m·s-1能夠消除水溫升高4 K帶來的不利影響.

     

    Abstract: A two dimensional coupled model of fluid flow and heat transfer of liquid steel and water in a mold was established to investigate the influence of inlet cooling water temperature and velocity on the mold tube temperature field and average mold heat flux.Solved by Fluent,this model simulated the flow and heat transfer of liquid steel and cooling water,solidified shell growth,and heat transfer across air gap and mold fluxes by conduction and radiation. The model's accuracy was verified by comparing the shell thickness and copper tube temperature field with other researches. Model results suggest that the inlet cooling water temperature notably affects the cold face temperature of the copper tube. If the inlet cooling water temperature exceeds 313 K,the highest temperature of the cold face will surpass the boiling point of water. However,an increase of 0.49 m·s-1 in water velocity can diminish the adverse effects of an increase of 4 K in inlet cooling water temperature.

     

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