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利用反應燒結法制備多孔碳化物陶瓷

Preparation of porous carbides by reactive sintering

  • 摘要: 利用反應燒結的方法,通過甲烷碳化還原三種過渡金屬氧化物(Cr2O3、TiO2和WO3)壓坯,制備了其相應的多孔形態的碳化物(Cr3C2、TiC和WC)陶瓷.通過掃描電子顯微鏡觀察檢測,對反應燒結產物的表面和截面形貌進行了分析,并對這三種過渡金屬碳化物的孔隙結構進行了初步的表征.通過物相分析研究了反應燒結的動力學過程,發現利用含體積分數10%甲烷的混合氣體碳化還原制備多孔TiC和WC陶瓷的起始溫度分別為1200℃和1000℃,低于這兩個溫度時發生其他相變,有其他中間產物生成.利用反應燒結的方法制備多孔Cr3C2陶瓷時,反應燒結溫度越高,碳化鉻陶瓷的骨架和孔隙平均尺寸越大.

     

    Abstract: Three porous carbide ceramics (Cr3C2, TiC and WC) were successfully prepared through a reactive sintering process by reducing their oxides (Cr2O3, TiO2 and WO3) with methane. The surface and cross section morphologies of sintered products were examined by scanning electron microscopy, the microstruetures were characterized, and the reaction dynamics was studied by X-ray diffraction analysis. It is found that the preparation temperatures of porous TiC and WC ceramics should he 1200℃ and 1000℃, respectively, below which intermediates will be produced in the sintering process. The average sizes of both the ceramic struts and pores for porous Cr3C2 ceramics prepared by reactive sintering increase with an increase in sintering temperature.

     

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