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建筑用玻璃與可伐合金潤濕規律

Wetting behavior of constructional window glass and Kovar alloy

  • 摘要: 為實現建筑用玻璃與可伐合金的可靠激光封接,本文針對影響封接質量的主要因素(溫度、時間、粗糙度及氧化層)對兩者潤濕性能的影響開展了研究.當保溫溫度由800℃提高至900℃,液態玻璃黏度降低致使其在可伐合金表面的流動性增強,潤濕角由69.5°降低至31.1°.在850℃下延長保溫時間(5~40 min),液態玻璃在低黏度條件下有充分的時間鋪展,潤濕角降幅為30%.隨著可伐合金表面粗糙度的提高,液態玻璃向四周擴散需要克服的勢壘增加,當粗糙度值Ra由0.186μm升至0.563μm時,潤濕角由46.9°升至69.5°.由于可伐合金表面氧化層可與液體玻璃發生擴散而形成較強離子鍵,使得兩者潤濕性能顯著提高,潤濕角降低幅度達到23.6%.因此,在實際激光封接過程中,增加保溫溫度和時間、降低鋼板表面粗糙度及鋼板預氧化處理將有效地提高玻璃與鋼板的潤濕性能.

     

    Abstract: In order to realize reliable sealing and combination of constructional glass and Kovar alloy, the effects of temperature, holding time, roughness and oxide layers on their wetting property were studied. When the temperature increased from 800℃ to 900℃, the viscosity of liquid glass reduced, so the wetting angle decreased from 69.5° to 31.1°. When the holding time prolonged from 5 min to 40 min at 850℃, the liquid glass had enough time to diffuse under the condition of low viscosity, and the wetting angle increased by 30%. With an increase in roughness of steel sheet surfaces, the barrier increased which was needed to overcome by the liquid glass to spread around. When the roughness value Ra increased from 0.186 μm to 0.563 μm, the wetting angle increased from 46.9° to 69.5°. The oxide layer on the surface of Kovar alloy and the liquid glass had diffusion reaction that could form strong ionic bonds, which increased the wetting property considerably, and the wetting angle could decrease by 23.6%. Therefore, during the actual sealing process, increasing the temperature and holding time, decreasing the roughness of steel sheet surfaces, and steel sheet pretreatment could effectively improve the wetting property of the glass and Kovar alloy.

     

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