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718合金軸類鍛件徑向鍛造工藝模擬

Finite element simulation of the forging process of an INCONEL718 superalloy shaft

  • 摘要: 利用Forge模擬軟件對718高溫合金在徑向鍛造過程中溫度場、等效塑性應變場、最高溫度變化和散熱情況進行了研究.在第一道次,坯料升溫集中在表面至距離心部1/2半徑處;第二道次后心部成為溫度最高部位,且心部溫度較之前趨于均勻,心部溫度最終比初始溫度升高約45℃;坯料最高溫度在徑向鍛造過程中先升高而后略微降低;在所有散熱形式中,熱輻射是坯料散熱的主要方式;對等效塑性應變的模擬發現,坯料在第二道次鍛造后已被鍛透.現場取樣觀察與模擬結果對比顯示,模擬結果具有可信性.

     

    Abstract: The temperature field, the equivalent plastic strain field, the highest temperature and the cooling problem of INCONEL718 superalloy in radial forging were studied with Forge simulation software. In the first pass, temperature rising is focused on the surface to the half radial distance area. After the second pass, the billet core is the highest temperature area, and the temperature becomes more uniform than before, even if 45℃ higher than the initial. The highest temperature of the billet during radial forging rises firstly and then falls slightly. Thermal radiation is the main cooling mode in all of the cooling methods. The simulation result of equivalent plastic strain indicates that the billet has been forged through after the second pass. At last, a comparison with sample observations shows that the simulation results are reliable.

     

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