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CSP流程低碳低硅鋁鎮靜鋼精煉渣成分優化

Optimization of refining slag composition for low carbon low silicon Al-killed steel during CSP process

  • 摘要: 通過熱力學分析和計算,得出緊湊式帶鋼生產技術(CSP)流程低碳低硅鋁鎮靜鋼優化精煉渣成分(質量分數)為:CaO 50%~55%,Al2O3 30%~36%,SiO2 1%~6%.在Al%=0.03時與之平衡的鋼液成分為:Si0.2%~0.4%,氧活度(aO)小于4.5×10-6,Ca2×10-5~4×10-5.優化的精煉渣有很好的脫氧、脫硫和控硅能力,同時其有較低的熔點,優良的流動性和吸收夾雜物能力.實驗室渣-鋼平衡實驗和工業試驗均證明,優化的精煉渣系能夠很好地控制鋼液成分和夾雜物,有效提高鋼水的潔凈度.使用優化渣系后冷軋板由于表面質量問題而降級使用的比率由原來的1.23%降低為0.8%,而且噸鋼鋼包(LF)精煉成本降低了4.30元,接近10%.

     

    Abstract: By thermodynamic calculations and analysis,the optimized slag composition(mass fraction) of ladle refining for low carbon low silicon Al-killed steel grades was optimized during compact strip production(CSP) process as CaO 50%-55%,Al2O3 30%-36%,SiO2 1%-6%. The equilibrium liquid steel composition is asSi0.2%-0.4%,aO lower than 4.5×10-6,Ca2×10-5-4×10-5when dissolved Al is approximating 0.03%. The optimized slag is more favorable for deoxidation,desulfurization and desiliconization. In addition,it is also with low melting point,quite well fluidity as well as the ability to absorb inclusions.Finally,both slag-steel equilibrium experiments in laboratory scale and industrial trials in plant scale verified that optimized slag can very control the steel composition as well as inclusion composition and improve steel cleanness quite a lot. After applied the optimized slag,the ratio of cold rolled strips that are degraded due to surface quality problems decrease from 1.23% to 0.8%,and the costs of LF refining reduce by 4.30 RMB per ton Fe,namely approximating 10%.

     

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