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軸承鋼中夾雜物分析

Analysis on inclusions in bearing steels

  • 摘要: 對軸承鋼熱軋板中的夾雜物以及澆鑄過程結晶器浸入式水口上的結瘤物進行了電鏡檢測.發現軋板試樣中夾雜物類型主要是TiN、MgO·Al2O3和MnS以及少量的CaS,尺寸大多在20μm以內,除此之外,還觀察到一些大尺寸MgO·Al2O3和Al2O3夾雜物及其伴生的裂紋.通過對水口結瘤物的檢驗分析,發現結瘤物主要以MgO·Al2O3尖晶石類夾雜物為主,還有少量的MgO-Al2O3-CaO系夾雜物,此外還含有部分凝鋼.結瘤物成分與鋼水中氧化物夾雜一致,因此推測水口結瘤產生原因為鋼液中的固態氧化物夾雜在澆注過程中在水口上的聚集沉淀,軋板中大尺寸夾雜可能是由水口結瘤物剝落造成.

     

    Abstract: Inclusions in hot rolled sheet of bearing steel and blockage in clogged submerged entry nozzle(SEN) were analyzed using scanning electron microscopy(SEM). It is found that the inclusions in hot rolled sheet are mainly TiN,MgO·Al2O3,MnS,and a little CaS,most of them are smaller than 20 μm. Besides,some large inclusions of MgO·Al2O3 and Al2O3 and the associated cracks are observed. By the detection on clogged nozzle,it is shown that the blockage is mainly MgO·Al2O3 spinel inclusions as well as some MgO-Al2O3-CaO system inclusions and solidified steel. The composition of blockage is consistent with that of inclusions in steel,thus it is indicated that the nozzle clogging is caused by the gathering and precipitation of solid oxide inclusions in molten steel on SEN during the continuous casting process. A possible reason for the existence of large inclusions in sheet may be the drop of blockage during casting.

     

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