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轉底爐分區域供熱研究

Research on the heat supply of different sections in a rotary hearth furnace

  • 摘要: 基于國內轉底爐直接還原煉鐵在起步階段亟待解決的熱工系統問題,分別以系統分析、熱模擬實驗和數值模擬為手段,對轉底爐分段熱工參數進行了研究.建立了轉底爐冶金模型和熱模型(涉及變量83個、參數20個),模擬計算結果表明,每生產1t金屬化球團,需鐵精粉1213kg,消耗煤粉283kg、煤氣615kg.基于轉底爐分區域系統分析,分別進行了預熱段、加熱段、還原段條件下的熱模擬實驗研究,確定出不同工況下(nCnO=0.8~1.2)含碳球團于各段的實時還原進度,并依據含碳球團自還原吸熱與熱工參數的匹配,確定出各段燃料供應參數.使用Fluent模擬軟件對分段熱工參數進行了驗證,結果表明分段熱工參數設計合理,能有效實現轉底爐的分段職能,為轉底爐的優化設計提供了基礎.

     

    Abstract: To solve the urgent problems in the thermal system at the initial stage of producing direct reduced iron(DRI) in a rotary hearth furnace(RHF) in China,thermal parameters in different sections of RHF were analyzed by systematic analysis,thermal simulation experiments,and numerical simulation. The RHF mathematical model and heat supply model were established with 83 variables and 20 parameters. The result of numerical simulation indicates that producing every 1 t metalized pellet needs 1213 kg iron ore fines,283 kg pulverized coal,and 615 kg coal gas. Based on the systematic analysis on different sections of the rotary hearth furnace,thermal simulation experiments on preheating,heating,and reducing sections were studied separately. Under different conditions(nC:nO=0.8~1.2),the real-time reduction progresses of carbon-bearing pellets in these sections were confirmed. According to the matching of the self-reduction decalescence of carbon-bearing pellets and thermal parameters,the fuel supply parameters of each section were determined. Fluent simulation software was used to verify the thermal parameters of the three sections. And the results show that the designed parameters are reasonable,and can effectively implement the functions of all the sections of a rotary hearth furnace,which provide the theoretical basis for the optimization design of the rotary hearth furnace.

     

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