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位移幅值對Inconel600合金微動磨損性能和機制的影響

Displacement amplitude effects on the fretting wear behavior and mechanism of Inconel600 alloys

  • 摘要: 采用高精度微動磨損試驗機SRV Ⅳ研究蒸汽發生器傳熱管材料Inconel600合金在不同位移幅值下的微動磨損行為,分析了位移幅值對摩擦因數和磨損體積的影響.采用光學顯微鏡和掃描電子顯微鏡觀察磨損表面和截面的形貌,并用透射電子顯微鏡對摩擦學轉變組織進行觀察.結果表明:隨位移幅值的增加,摩擦因數和磨損體積逐漸增大,材料的微動行為先后經歷以黏著為主的部分滑移區以及滑動為主的完全滑移區;磨損機制也由黏著磨損逐步轉變為氧化磨損和剝層磨損的共同作用;微裂紋出現在黏著區域和滑動區域的交界處以及滑動區域內;黏著區氧分布密度和磨痕外基體的相一致,氧化主要發生滑動區域;磨痕亞表層的組織發生了嚴重的塑性變形,產生納米化現象,摩擦學轉變組織的晶粒尺寸約100 nm,遠小于原始組織的15~30μm.

     

    Abstract: The fretting wear behavior of Inconel600 alloy for steam generator heat exchange tubes at different displacement amplitudes was investigated with a SRV IV fretting tester. The effects of displacement amplitude on the friction coefficient and wear volume were analyzed. The worn surface and subsurface morphology were observed by optical microscopy and scanning electron microscopy, and the tribological transformed structure was observed by transmission electron microscopy. It was found that the friction coefficient and wear volume increased with the displacement amplitude, and the fretting wear mode gradually transformed from mainly adhesion of the partial slip regime to absolutely slide of the gross slip regime. The wear mechanism correspondingly gradually changed from adhesive wear to a combination of oxidation and delamination wear. Microcracks were observed at the junction of the adhesion zone and the slide zone and in the whole slide zone of the wear scar. The oxygen distribution density in the adhesion area was almost the similar as the matrix located outside the wear scar, and oxidation mainly occurred in the sliding zone. Severe plastic deformation appeared just under the wear scar, resulting in its nanolization. The grain size in the tribological transformed structure layer was about 100nm, much smaller than 15 to 30 μm of the original grain size.

     

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