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特厚板溫度梯度軋制有限元模擬與實驗研究

Finite element simulation and experimental investigation of temperature gradient rolling for ultra-heavy plates

  • 摘要: 針對特厚板再結晶型軋制,板坯中心難以變形導致心部晶粒粗大的問題,使用Q345B鋼,采用有限元方法建立了特厚板軋制的仿真模型,以研究在特厚板軋制過程中引入厚度方向上的溫度梯度對鋼板心部應變的影響,并與傳統均溫軋制進行對比,預測了兩種溫度場條件下奧氏體再結晶的晶粒尺寸.采用大試樣平面應變實驗對模擬結果進行驗證.研究結果表明,溫度梯度軋制有利于增加坯料心部應變量,最大增加了61.35%.計算和實驗結果顯示溫度梯度軋制可以減小特厚板心部晶粒尺寸,晶粒度級別提高了一個等級,說明該工藝對提高特厚板中心區域性能有利.

     

    Abstract: A finite element model of Q345B ultra-heavy plate rolling was established and the effect of temperature gradient on the strain in the plate core was investigated during the rolling process. The grain size after austenite recrystallization was calculated and compared with tradition processes. The result of simulation was proved by large specimen plane stain experiment and indicated that the process with temperature gradient is favor of strain increasing in the plate core, and the maximum of increment is 61.35%. The calculation and experiment proclaim that the grain size in the plate core is refined by temperature gradient rolling, moreover, increasing the mechanical properties of the ultra-heavy plate.

     

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