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凝固坯殼對高拉速板坯連鑄結晶器液面特征的影響

Effect of solidified shell on level characteristics in continuous casting slab molds for high speed casting

  • 摘要: 采用1:1的水模型研究了高拉速條件下凝固坯殼對結晶器內的流場與液面特征的影響.結果表明:考慮凝固坯殼時結晶器內的流場出現了輕微的不對稱現象,在高拉速條件下(2.4 m·min-1),有坯殼時結晶器液面最大平均波高與表面流速比沒有坯殼時分別大31%和35%.對比有/無坯殼條件下自由液面形狀可知:考慮凝固坯殼之后的液面變形程度比沒有考慮時更大,更易導致卷渣的發生.液面波動的功傅里葉變換分析表明:考慮坯殼之后結晶器液面的高頻率波動的振幅大于無坯殼的情形,所以考慮坯殼之后由于結晶器下部內腔變小,更多的流股能量集中在上回流區,使得上回流的湍流程度比無坯殼時要大,進而導致了液面波動與表面流速的增大.因此,為了縮小與實際連鑄過程的差別,在高拉速的物理模擬中有必要考慮凝固坯殼的影響.

     

    Abstract: A full scale water model of continuous casting was built to investigate the effect of solidified shell on fluid flow and level characteristics under high speed casting. It is found that a slight asymmetry of fluid flow occurs in the model with solidified shell. Furthermore, the average level fluctuation and the meniscus velocity of the mold with solidified shell is 31% and 35% larger than those without solidified shell at a high casting speed of 2.4 m·min-1, respectively. The deformation of the top level profile of the mold with solidified shell is also larger than that without solidified shell, which can be vulnerable to slag entrapment. In addition, the fast Fourier transformation analysis of level oscillation shows that the amplitude of high frequency fluctuation in the mold with solidified shell is larger than that without solidified shell due to a narrower space in the lower part of the mold, indicating that a more turbulence energy exists in the upper recirculation zone than that without solidified shell and thus results in a higher level fluctuation and a larger surface velocity. So taking solidified shell into consideration is necessary to minimize the difference between the model and actual steel casters.

     

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