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COREX熔融氣化爐內料柱的透液性指數及影響因素

Liquid permeability index of the stock column in a COREX melter gasifier and its influencing factors

  • 摘要: 休風時對COREX熔融氣化爐進行風口取樣,通過對風口試樣的檢測分析,用壓差度的倒數表示爐內氣相對料柱透液性的影響,用空隙度和溫度強度的乘積表示爐內的渣鐵液相對料柱透液性的影響,建立了表征熔融氣化爐料柱透液性的公式.對兩批風口試樣的研究發現,熔融氣化爐內不同位置風口試樣的透液性指數與相應位置的滯留鐵比呈現一致的對應關系.進一步分析了透液性指數的影響因素,發現在爐況不順時,未反應完全的酸性脈石直接落入爐缸,導致沿風口徑向部分位置的渣樣熔化溫度高于1500℃,影響了渣鐵流動性.提出了增加料層厚度、采取合理的造渣制度、控制均勻的煤氣流分布等技術措施,為改善熔融氣化爐內料柱的透液性提供幫助.

     

    Abstract: Tuyere sampling was conducted in a COREX melter gasifier during down time. Through the detection analysis of tuyere samples, the effect of gas phase on the liquid permeability of the stock column was expressed by the reciprocal of pressure difference degree, while the effect of liquid phase on the liquid permeability was expressed by the product of voidage and temperature intensity. Based on those, a formula was established to characterize the liquid permeability of the stock column. Investigations on 2 batches of tuyere samples show that there is a compatible corresponding relation between the liquid permeability index and residue iron of tuyere samples at different positions in the melter gasifier. Moreover, some influencing factors of the liquid permeability index were analyzed. it is found that residual acid gangue can directly fall into the hearth in unsteady furnace conditions, which leads to the slag melting temperature in a certain position over 1500℃ and thus affects the fluidity of iron slag. Several technical measures are proposed, such as increasing material layer thickness, adopting a proper slagging regime, and controlling uniform gas flow distribution, to provide helps to improve the liquid permeability of the stock column in the melter gasifier.

     

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