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含碳球團直接還原熔分機理

Mechanism of direct reduction and melting-separation for carbon-bearing pellets

  • 摘要: 為了探究含碳球團還原熔分機理,將分析純的Fe2O3、氧化物和不同還原劑固結成球并進行等溫還原實驗,研究了溫度、還原時間、配碳量、還原劑種類等條件對球團還原熔分行為的影響.進一步采用X射線衍射、掃描電子顯微鏡等手段表征了含碳球團在不同還原時間的微觀結構及物相變化.實驗結果表明:焙燒溫度過低或過高含碳球團都不能良好熔分,配碳量增加可以提高球團還原和熔分速率,適宜的溫度、碳氧摩爾比、還原劑分別是1400℃、1.2和煤粉.含碳球團還原熔分包括直接還原反應、間接還原反應、碳的氣化反應、滲碳反應和鐵的熔化反應,最后實現渣鐵分離.

     

    Abstract: To explore the mechanism of reduction and melting-separation in carbon-bearing pellets, cold-bound pellets were made of analytically pure Fe2O3, oxides, and different reductants, and their isothermal reduction experiment was carried out. The influences of reduction parameters, such as temperature, reduction time, carbon/oxygen mole ratio, and type of reductants, on the metallization degree and melting behavior were discussed on the basis of experimental data. The microstructure and phase transformation of the pellets were characterized by X-ray diffraction and scanning electron microscopy. It is found that the pellets cannot be molten well at too low or too high temperature. An increase in carbon/oxygen mole ratio can improve the reduction and melting rate of the pellets. The appropriate temperature, carbon/oxygen mole ratio, and reducing agent are 1400℃, 1.2, and pulverized coal, respectively. The reduction and melting-separation reactions of the pellets contain direct reduction reaction, indirect reduction reaction, carbon gasification re-action, carburization reaction and iron melting reaction, and finally realize the separation of iron and slag.

     

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