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曲軸用非調質鋼C38N2的靜態再結晶行為

Static recrystallization behaviors of non-quenched steel C38N2 for crankshafts

  • 摘要: 通過熱模擬實驗、光學金相及透射電鏡分析觀察,研究了奧氏體化條件、變形溫度、變形速率、變形量以及道次間隔時間對曲軸用非調質鋼C38N2軋制道次間的靜態再結晶體積分數和殘余應變率的影響規律.實驗結果表明:隨著變形溫度的升高、變形速率的增大、變形量的增大或道次間間隔時間的增長,靜態再結晶的體積分數逐漸升高,道次的殘余應變率逐漸降低;原始奧氏體晶粒尺寸增大,靜態再結晶體積分數降低,但變化不大;在1250℃以下,隨著奧氏體化溫度的升高,靜態再結晶體積分數降低不明顯,但在1250℃以上,奧氏體化溫度的升高明顯降低了靜態再結晶體積分數.通過線性擬合以及最小二乘法,得到靜態再結晶體積分數與不同變形工藝參數之間關系的數學模型;對已有殘余應變率數學模型進行修正,得到含有應變速率項的殘余應變率數學模型,擬合度較好.

     

    Abstract: The effects of austenitizing procedures,deformation temperature,deformation rate,deformation amount and inter-pass time between deformations on the volume fraction of static recrystallization and the residual strain ratio of non-quenched steel C38N2 for crankshafts were carefully investigated by hot simulation tests,quantitative metallography and transmission electron microscopy. Experimental observations show that,the volume fraction of static recrystallization increases and the residual strain ratio decreases when the deformation temperature,deformation rate,deformation amount and inter-pass time between deformations rise. The situation is opposite when the austenite grain size increases,but they change inconspicuously. In addition,the volume fraction of static recrystallization decreases gently when the austenitizing temperature rises below 1250℃. However,it sharply decreases when the austenitizing temperature rises above 1250℃. A mathematical model of the relationship between the volume fraction of static recrystallization and deformation parameters was derived by linear fitting and least square method. Besides,a mathematical model of residual strain ratio concerning the deformation rate term was obtained by modifying the existent mathematical model,and it fits the experimental results better.

     

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