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交換鋼包過程對IF鋼連鑄板坯表層潔凈度的影響

Effect of ladle change process on the surface cleanliness of IF steel continuous casting slabs

  • 摘要: 采用ASPEX掃描電鏡中的自動特征分析功能研究了交換鋼包過程(取樣澆次第4、5爐)對IF鋼連鑄板坯表層的潔凈度的影響,且對比研究了交換鋼包過程澆鑄鑄坯(交接坯)與正常澆鑄鑄坯(正常坯)的表層潔凈度.結果表明:正常坯與交接坯中尺寸大于20μm的表層夾雜物可分為三類:(1)簇群狀Al2O3(包括氣泡+簇群狀Al2O3);(2)簇群狀TiOx-Al2O3夾雜物;(3)保護渣夾雜物.正常坯表層的大型夾雜物主要為簇群狀Al2O3,沒有檢測到保護渣夾雜物.換包開澆后鑄坯總氧質量分數從14×10-6增至17×10-6,交接坯表層檢測到較多的第2夾雜物,說明鋼包開澆后鋼水被輕微氧化.此外,鋼包開澆后劇烈的液面波動也導致了保護渣的卷入.在當前工藝下,換包對IF鋼鑄坯表層潔凈度的影響長度約為11m.

     

    Abstract: The effect of ladle change process (the 4th heat to the 5th heat) on the surface cleanliness of IF steel continuous casting slabs was investigated by total oxygen measurement and automatic feature analysis equipped on ASPEX. A comparison of surface cleanliness was performed between transition slabs (cast during ladle change process) and normal slabs (cast under normal condition). It is found that inclusions larger than 20μm are classified into three types:(1) cluster alumina (including bubble + cluster alumina inclusions);(2) cluster TiOx-Al2O3 inclusions; and (3) mold powder inclusions. In terms of surface inclusions in normal slabs, most of the inclusions detected in the scanning area are cluster alumina, and no mold powder inclusions are found. While for transition slabs, the total oxygen content increases from 14×10-6 to 17×10-6, and the number density of Type 2 inclusions goes up since the cast start of the 5th heat, indicating re-oxidation of the steel melt during ladle change process. Furthermore, level fluctuation in the mold is also severe since the cast start of the 5th heat, leading to mold powder entrapments. The affected length of cast slabs during ladle change process is about 11 m under the present casting condition.

     

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