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前混合磨料水射流除鱗噴嘴混合腔內部流場

Internal mixing chamber flow field of a premixed abrasive water jet descaling nozzle

  • 摘要: 基于計算流體動力學多相流混合物模型,應用FLUENT軟件對前混合磨料水射流除鱗噴嘴高壓水與磨料混合腔內部流場進行數值模擬.比較了不同進料方式對流場均勻性的影響.分析了兩側為高壓水入口條件下,磨料入口直徑、高壓水入口直徑、高壓水入口位置和角度以及收縮段錐角對流場混合均勻性的影響,得到了影響混合腔內部流場混合均勻性的合理結構參數.數值計算結果表明:入口速度一定的條件下,磨料中進式噴嘴混合腔的混合均勻性優于磨料側進式噴嘴混合腔.隨磨料入口和高壓水入口直徑增加,混合腔出口的射流速度均增加,但隨高壓水入口直徑增加導致出口磨料濃度呈先增后減的趨勢,磨料入口與高壓水入口合理的質量流量比值約為3∶4,兩側高壓水入口位置對流場混合均勻性影響較小,高壓水入口角度和收縮段錐角均為30°時流場性能更佳.

     

    Abstract: Numerical simulation was performed to study the internal mixing chamber flow field of a premixed abrasive water jet descaling nozzle by FLUENT software based on a CFD (computational fluid dynamics) multiphase flow mixture model. The effects of abrasive supply modes as well as different parameters under bilateral high-pressure water entrances such as abrasive and high-pressure water inlet diameters, high-pressure water inlet location and angle, and contraction cone angle on the flow field uniformity were analyzed to obtain reasonable structure parameters. Numerical calculation results show that the mixing uniformity of the internal mixing chamber for the abrasive entering by the central entrance mode is superior to that by the bilateral entrance mode at constant entrance velocity. The jet velocity out of the internal mixing chamber increases with the increasing abrasive and high-pressure water inlet diameters, but the outlet abrasive concentration increases firstly and then decreases as the high-pressure water inlet diameter increases. The location of bilateral high-pressure water entrances has relatively little effect on the mixing uniformity of the internal mixing chamber. When the mass flow ratio of abrasive to high-pressure water is about 3:4, and when the high-pressure water inlet angle and contraction cone angle are set at 30°, a relatively uniform flow field can be obtained.

     

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