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氧氣高爐爐身噴吹煤氣在爐內的分布

Injected gas distribution in oxygen blast furnaces with shaft gas injection

  • 摘要: 通過二維冷態物理模型對氧氣高爐爐身噴吹煤氣在爐內分布進行了實驗研究,分別研究了爐身煤氣總量、輔助風口直徑以及爐身噴吹煤氣量與爐身煤氣總量之比對爐身噴吹煤氣在爐內分布的影響.結果表明,爐身噴吹煤氣量與爐身煤氣總量之比對爐身噴吹煤氣在爐身分布起決定性作用,而爐身煤氣總量和輔助風口直徑的影響較小.同時,在爐身煤氣上升過程中渦流擴散效應的影響也較小.通過對根據實驗數據繪制的爐身等濃度分布圖進行研究發現,爐身煤氣分布主要分為兩個不同的區域,一個是爐身噴吹煤氣主流區,另一個是從高爐下部產生的上升煤氣主流區.在爐身等濃度分布圖的基礎上通過回歸分析的方法推導出爐身噴吹水平噴吹煤氣的滲透公式.此外,輔助風口被安裝在爐身下部有利于鐵礦石在爐身的間接還原.

     

    Abstract: The gas distribution behaviors of oxygen blast furnaces with shaft gas injection were experimentally studied using a two-directional cold model. The effects of total gas flow rate in the shaft, auxiliary tuyere diameter and location, and the ratio of injected gas flow rate to total gas flow rate in the shaft on the injected gas distribution were investigated in detail. The results show that the injected gas distribution in the shaft is almost dominated by the ratio of injected gas flow rate to total gas flow rate in the shaft, while the influences of total flow rate and auxiliary tuyere diameter are little. Meanwhile, the influence of radial eddy diffusion is also little in the process of gas rise in the shaft. According to isoconcentration distribution curves from experimental data, the injected gas distribution in the shaft is divided to two dissimilar zones, a main flow region of injected gas and a main flow region of upward gas. Furthermore, the penetration equation of injected gas at the injection level is deduced through the regression analysis method. In addition, the auxiliary tuyere installed in the lower part of the shaft is advantageous for iron ore indirect reduction in the shaft.

     

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