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水口底部形狀對高拉速板坯連鑄結晶器液面特征的影響

Effect of nozzle bottom shapes on level fluctuation and meniscus velocity in highspeed continuous casting molds

  • 摘要: 采用1:1的水模型和工業試驗研究了水口底部形狀(凹底、平底和凸底)和凹底水口井深(井深分別為0、10和20 mm)對結晶器流場與自由液面特征的影響.在拉速為1.8 m·;min-1時,凹底水口和平底水口下結晶器內流場的對稱性要優于凸底水口.三種水口條件下結晶器液面的表面流速變化規律為凸底水口>平底水口>凹底水口.對比不同井深凹底水口的液面特征發現:井深為10 mm的凹底水口可以有效降低結晶器的液面波動與表面流速,防止卷渣的發生.工業試驗對比了凹底與凸底水口在實際生產中的使用效果,發現凸底水口下的液面波動顯著大于凹底水口.凸底水口下結晶器液面波動變化的功率(頻率為0.003~0.05 Hz)比凹底水口大約10倍,這與水模型的結果吻合較好.

     

    Abstract: The effects of the bottom shapes (well-bottom, flat-bottom and mountain-bottom) of submerged entry nozzles (SENs) and the well depth of well-bottom SENs (0, 10 and 20 mm) on the level characteristics of high-speed continuous casting molds were investigated by full scale water modeling and plant trials. Fluid flows in the molds with well-bottom and flat-bottom SENs are more symmetrical than those with mountain-bottom SENs. The decreasing order of meniscus velocity in the molds is from mountain-bottom, flat-bottom to well-bottom SENs. Comparative studies on the level characteristics of the molds between well-bottom SENs with different well depths show that well-bottom SENs with the well depth of 10 mm can decrease the level fluctuation and meniscus velocity, and this is helpful to prevent slag entrapment. Plant trials indicate that level fluctuation in the molds with mountain-bottom SENs is higher than that with well-bottom SENs, and this agrees well with the water modeling results. The power density spectra of level fluctuation using mountain-bottom SENs are about 10 times as large as those using well-bottom SENs at the frequency ranging from 0. 003 to 0. 05 Hz.

     

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