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激光熔覆WC/Ni60B復合涂層在水潤滑滑動摩擦環境下的磨損特性

Wear behavior of laser cladding WC/Ni60B composite coatings under water lubrication sliding condition

  • 摘要: 采用激光熔覆技術制備了Ni60B鎳基合金涂層以及微米WC、納米WC和微-納米WC顆粒增強的Ni60B基復合涂層(分別稱為WCm、WCn和WCmn復合涂層).對制備涂層在Amsler200磨損試驗機上進行了不同載荷和滑動距離的水潤滑滑動磨損試驗.結果表明:WC顆粒的加入顯著提高了Ni60B涂層的耐磨性.WCm復合涂層和納米WCn復合涂層的耐磨性差別不大,但磨損形貌不同.涂層在水潤滑環境下的磨損量均遠遠低于干滑動摩擦,其原因是水膜的支撐或隔離作用降低了涂層與磨輪之間的接觸應力,水的冷卻作用減少了摩擦熱引起的溫度升高,降低了涂層摩擦表面的溫升和熱軟化.水潤滑摩損條件下,WCm和WCn復合涂層中過飽和W元素發生擴散和聚集.

     

    Abstract: Ni60B nickel based alloy coatings and micro WC, nano WC and micro-nano WC particle reinforced Ni60B composite coatings were fabricated using laser cladding technology, hereinafter called as WCm, WCn and WCmn coatings,respectively. Sliding wear tests at different loads and sliding distances were conducted for the coatings using an Amsler200 tester under water lubrication conditions. The results show that the addition of WC particles can improve the wear resistance of Ni60B coatings and that the wear resistance of the WCm and WCn coatings does not presentan obvious difference, however their worn morphologiesare different. The wear resistance of the coatings is much better under water lubrication than dry sliding wear because the water lubrication film can play a support or isolating action between the coatings and the wear wheel, which decreases their contact stress, and because water cooling to friction couples decreases the temperature rising and the softening of the coatings. W element which is saturated in the WCn and WCm-coatings diffuses and agglomeratesduring water lubrication wear.

     

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