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基于Gurson模型的鎂合金板材溫熱沖壓成形研究

Thermal stamping formability of magnesium alloy sheet based on the Gurson model

  • 摘要: 在Gurson損傷模型的基礎上,采用有限元數值模擬與溫熱沖壓實驗相結合的方法,對鎂合金板材溫熱沖壓成形過程中的材料損傷過程進行了預測.考慮了板材的塑性各向異性行為,通過用戶自定義材料子程序VUMAT將損傷模型嵌入到有限元軟件ABAQUS/Explicit中.采用單軸拉伸試驗數據與有限元數值模擬結果進行迭代,確定了Gurson模型所需要的材料參數.使用ABAQUS模擬得到了鎂合金板材溫熱沖壓過程中微孔洞的演變及分布規律.通過掃描電子顯微鏡,對不同溫度下的AZ31鎂合金板材由孔洞增長和聚合引起的內部損傷演化進行了觀察分析.研究結果表明,板材中微孔洞的分布與實驗數據相吻合,說明本文所提出的方法可以應用于金屬板材溫熱沖壓成形性能預測.

     

    Abstract: Based on the Gurson damage model, the thermal stamping formability of AZ31 magnesium alloy sheet was predicted by employing finite element simulation and thermal stamping test. Taking the plastic anisotropic behavior of the AZ31 sheet into account, the Gurson damage model was implemented in the commercial finite element software ABAQUS/Explicit by using the user material subroutine VUMAT. Parameters employed in the Gurson damage model were determined through uniaxial tensile test and numerical iterative computation. The evolvement and distribution of micro voids in the AZ31 sheet during thermal stamping were simulated by using ABAQUS. The internal damage evolution due to micro void growth and coalescence developed at different temperatures in the AZ31 sheet was observed by scanning electron microscopy. The predicted micro void distribution agrees well with experimental data. Therefore, this result indicates that the presented approach can be employed to predict the thermal stamping formability of metal sheet.

     

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