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冷軋帶鋼板形翹曲變形過程及規律的解析

Analysis of warping deformation for cold-rolled strips

  • 摘要: 針對冷軋帶鋼生產現場常見的板形翹曲缺陷,應用辛彈性力學方法對因材料縱向延伸在厚度方向上出現不均勻而導致帶鋼翹曲變形的現象及過程進行了解析研究,通過建立和求解帶鋼翹曲變形力學模型,推導獲得帶鋼翹曲度大小和不均勻縱向延伸的關系.在選擇通用有限元軟件驗證了基于辛彈性力學方法的帶鋼翹曲變形力學模型及計算結果的正確性的基礎上,計算得到了各個影響因素對翹曲變形的影響規律.計算結果表明,帶鋼翹曲度大小隨著帶鋼上下表面縱向延伸差和橫向與縱向延伸差比值的增大而線性地增大,隨著帶鋼厚度增大而減小,隨著帶鋼寬度增大而呈二次關系增大.最后,應用辛彈性力學方法帶鋼翹曲變形模型,研究了C翹向L翹的轉化現象,建立了C翹轉化為L翹的力學模型,獲得其轉化關系公式,并通過現場實驗驗證了轉化公式的準確性.

     

    Abstract: The common shape defect of warping deformation, which is caused by the uneven vertical elongation of strips in the thickness direction, was studied by applying symplectic elasticity method. The relationship between the warping value and the distribution of vertical elongation was obtained through establishing and solving a mechanical model of warping deformation. Based on the correctness of the mechanical model and calculated results which were verified by general finite element method, the influence laws of factors on warping deformation were gotten by deduction and calculation. It is shown that the warping value increases linearly with the increasing elongation difference between the top and bottom surfaces and the increasing ratio of the transverse to vertical elongation difference, decreases with increasing strip thickness, but increases quadratically with increasing strip width. Finally, the phenomenon of C-warping converting to L-warping was studied by using the symplectic elasticity model of warping deformation, a mechanical model of C-warping converting to L-warping was established, and the formula for this converting was obtained, which was verified by field experiment.

     

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