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齒輪系統的溫度場預測方法

Prediction methods of gear system temperature fields

  • 摘要: 通過封閉功率流齒輪試驗臺測量了齒輪系統溫度,首次將有限元法和熱彈流法綜合起來求解齒輪系統的溫度場,在有限元分析理論中引入了黏度-壓力-溫度和密度-壓力-溫度方程,精確地確定了對流換熱系數.以有限元法得到的本體溫度作為熱彈流計算的初始溫度,得到了嚙合線上各點的最高溫度和閃溫,并且分析了最高溫度和閃溫沿嚙合線的分布規律.結果表明:有限元仿真的本體溫度和試驗結果吻合良好,熱彈流方法計算出來的閃溫分布與ISO閃溫較為接近,齒輪最高溫度區域隨著變位系數的增大向齒頂移動.

     

    Abstract: The temperature of gear systems was measured with a closed power flow gear test rig. It is the first time that the temperature fields of gear systems were solved by combining finite element method and thermal elastohydrodynamic lubrication method. To get the convection heat transfer coefficient accurately, the viscosity-pressure-temperature equation and the density-pressure-temperature equation were introduced to finite element analysis. The highest temperature and flash temperature of each point in the meshing line and their distribution laws along the line of action were obtained with the bulk temperature solved with finite element method as the initial temperature of the thermal elastohydrodynamic lubrication calculation. The results show that the bulk temperature solved with finite element method is consistent with the test results. The flash temperature distribution calculated with thermal elastohydrodynamic lubrication method is close to the ISO flash temperature. With increasing modification coefficient, the highest bulk temperature area transfers from the dedendum to the addendum.

     

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