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高爐煤粉燃燒率通用模型

General model of pulverized coal combustion ratio in blast furnaces

  • 摘要: 建立了煤粉燃燒率通用模型,模型可以根據煤粉的工業分析值計算燃燒動力學參數并預測煤粉燃燒率.通過對比前人的實驗數據,驗證了模型的準確性,同時研究了影響高爐煤粉燃燒率的若干因素.研究結果表明:在高爐噴煤過程中,煤粉顆粒在2 ms左右就可以達到熱風速度,由于煤粉顆粒在直吹管內停留時間短并且溫度較低,因此在直吹管內煤粉不會發生燃燒.煤粉進入風口回旋區后,揮發分瞬間全部析出,并且顆粒粒徑越小,揮發分開始析出時間越早.降低煤粉粒徑和增加氧氣體積分數均有利于提高煤粉燃燒率.氧氣體積分數每增加1%,燃燒率提高2%.隨著噴煤量的增加,煤粉燃燒率逐漸降低.當提高煤粉噴吹量時,為了保證較高的燃燒率,實際操作過程中應提高富氧率并適當降低煤粉粒徑.

     

    Abstract: A general model of pulverized coal combustion ratio was put forward, which can calculate the kinetic parameters and combustion ratio based on coal industrial analysis. The accuracy of this model was verified by comparing with previous experimental data. Some factors influencing the coal combustion ratio were discussed. It is found that during the process of pulverized coal injection, the pulverized coal particle can reach the velocity of hot blast within 2 ms. In the blowpipe, due to the pulverized coal particle with short residence time and lower temperature, combustion reaction does not occur. When the pulverized coal particle enters into the raceway, the volatile is released instantly. The smaller the coal diameter is, the earlier the volatile will be released. The coal combustion ratio can be improved by decreasing the coal diameter or increasing the oxygen enrichment. When the oxygen enrichment increases 1%the combustion ratio increases about 2%. With increasing coal injection rate, the coal combustion ratio decreases. Therefore, when the coal injection rate increases, we should increase the oxygen enrichment and decrease the particle diameter appropriately to maintain the high combustion ratio.

     

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