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高鋁微珠/環氧樹脂復合材料沖蝕磨損特性

Erosive wear characteristics of high-alumina cenospheres filled epoxy resin composites

  • 摘要: 采用從高鋁粉煤灰中提取的空心微珠為填料制備了高鋁微珠/環氧樹脂復合材料,并研究了復合材料的沖擊強度及其沖蝕磨損特性.從沖蝕磨損機理、耐磨性能以及沖擊性能方面分析,確定聚酰胺650是環氧樹脂比較理想的固化劑.硅烷偶聯劑改善了空心微珠與環氧樹脂基體的相容性,有效地提高了環氧樹脂的耐沖蝕磨損性能.當空心微珠的加入量較少時,復合材料的沖擊強度及耐沖蝕磨損性能并沒有得到明顯改善;當空心微珠質量分數達到3%時,復合材料的沖擊強度達到最大值,耐沖蝕磨損性能也有明顯的提高,而在空心微珠質量分數為4%時復合材料的耐沖蝕磨損性能最佳,從而最終確定高鋁粉煤灰空心微珠合適的填充量為3%~4%.

     

    Abstract: Epoxy resin composites filled with high-alumina fly ash cenospheres were prepared in this paper. Their impact strength and erosive wear behaviors were investigated by impact test and erosive wear test. Polyamide 650 was determined as an ideal curing agent to epoxy resin according to the erosion wear mechanism, wear resistance and impact performance. Silane coupling agent improves the compatibility of the cenospheres and the epoxy resin matrix, which effectively increases the erosion resistance of the composites. When the mass fraction of the cenospheres is less than 3%, the impact strength and the erosion resistance of the composites does not change obviously. When the mass fraction of the cenospheres is 3%, the impact strength reaches maximum and the erosion resistance also increases obviously. And when the mass fraction of the cenospheres is 4%, the erosion resistance is the best. As a result, the appropriate mass fraction of high-alumina cenospheres was determined ultimately to be 3% to 4%.

     

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