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基于輥縫動態摩擦方程的鋁板冷軋機垂振機理分析

Vertical vibration mechanism analysis of aluminum cold rolling mills based on the dynamic friction equation in roll gap

  • 摘要: 針對高速鋁板軋制過程中頻繁出現的冷軋機垂直振動現象,結合軋制工藝潤滑原理和機械振動理論,建立基于輥縫動態摩擦方程的軋機垂直振動模型.該模型由輥縫幾何形狀模型,軋輥-軋件工作界面的動態摩擦模型,變形區內的正向軋制應力、摩擦應力分布模型,以及單機架鋁板冷軋機二自由度垂向系統結構模型組成.同時,為研究軋輥-軋件工作界面動態摩擦機制影響下的冷軋機垂振機理及系統穩定性,采用某廠單機架鋁軋機設備及工藝參數,搭建Matlab/Simulink平臺,分別模擬仿真軋制壓力和正向軋制應力曲線,驗證該模型的有效性;并討論分析了變形區混合摩擦狀態,軋輥-軋件表面粗糙度、軋件入口厚度與系統穩定性的關系.

     

    Abstract: Based on the lubrication principle of rolling process and the mechanical vibration theory, a vertical vibration model of single-stand aluminum cold rolling mills was established with the consideration of dynamic friction state in roll gap to study vertical vibration phenomena in high speed rolling of thin strips. This model includes the geometric model of roll gap, the dynamic friction model of the roll-strip working interface, the distribution model of principle rolling stress and friction stress, and the two-degree-of-freedom vertical structure model which is coupled with the former three models. In order to analyze the vertical vibration mechanism and system stability under dynamic friction state in roll gap, the rolling force curve and normal rolling stress distribution curve were simulated separately on Matlab/Simulink platform for validating this model, with the actual data of a single-stand aluminum cold rolling mill. Moreover, the dependences of the system stability on strip entry thickness, mixed friction state and rolls-strip surface roughness were dis-cussed in this article.

     

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