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基于雷達的高爐料線形狀融合測量與補償算法

Blast furnace line shape measurement fusion and compensation algorithm based on radar

  • 摘要: 不采用傳統接觸力模型自下而上的高爐料面形狀計算方法,而是根據土坡力學顆粒物質堆積理論,提出了新的基于堆積法的高爐料線形狀融合計算方法,直接對料面形狀進行計算.圍繞高爐多環布料的爐料堆積特點,結合爐頂六點陣列雷達,獲得了料面形狀計算的邊界條件,彌補了傳統料型計算靠十字測溫加機械探尺的經驗估算.新方法通過高爐布料規律及爐料顆粒的物理堆積插值方法,采用貝葉斯數據融合方法和分段三次Hermite插值,結合布料體積約束條件,完成了理論計算與測量修正的結合.實測結果表明:料面形狀融合法比傳統單獨的料面估算法,測量精度提高4.8%,料面分辨率提高27.2%,使布料控制可以更加精準和有針對性.

     

    Abstract: A fusion measuring method proposed in this paper by using the soil mechanical granular accumulation theory is a new concept for computing the burden line shape in blast furnaces. This method offers a powerful solution to compute the burden line shape directly in comparison with the traditional way in which the contact force model is adopted to compute the burden line shape in blast furnaces from the bottom up. With the multiloop distributing accumulation property of blast furnaces and the advantage of 6-point array radar on the top, the boundary conditions of the burden line shape can be easily calculated. Under the boundary conditions, the estimated values gotten by cross temperature and mechanical sounding rods can be compensated. Taking into consideration the distributing discipline of blast furnaces and the particle accumulation method, this method adopts Bayes data fusion and sectional triple Hermite interpolation under the boundary conditions to finish the combination of theoretical calculation and measurement correction. Measurement results indicate that compared with the traditional method, the measurement accuracy rises by 4.8% and the resolution of the burden line increases by 27.2%, which make the control of burdening more precise and more targeting.

     

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