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高拉速板坯連鑄結晶器浸入式水口的水模型研究

Water modeling study on submerged entry nozzles in continuous slab casting molds for high speed casting

  • 摘要: 利用染料示蹤法,采用波高傳感器和旋槳式流速儀在全比例水模型中研究了四種浸入式水口(A型:凹型,15°(上角度)-15°(下角度);B型:凸型,15°-15°;C型:凹型,40°-15°,D型:凸型,40°-15°)下板坯連鑄結晶器內的流場和液面特征.發現采用凹型水口時結晶器液面的波動與表面流速均小于凸型水口.凹型水口F的表面流速變化的功率(頻率為0.03~0.1Hz)比凸型水口小約50%,所以凹型水口更有利于減少結晶器內卷渣的發生.在高拉速條件下(拉速為1.8m·min-1,較大的水口出口上角度有利于抑制水口出口流股的漩渦流,進而減少剪切卷渣的發生.四種水口中C型水口條件下結晶器液面的表面流速最小,約為0.27m·s-1,為提高拉速留有較大余地,所以適合高拉速連鑄的最佳浸入式水口為C型.

     

    Abstract: The flow field and surface characteristics in a continuous slab casting mold with four kinds of submerged entry nozzles (Type A:well-shaped bottom, 15° (upper port angle)-15° (lower port angle); Type B:mountain-shaped bottom, 15°-15°; Type C:well-shaped bottom, 40°-15°; Type D:mountain-shaped bottom, 40°-15°) were studied by using the dye tracer injection technique, a wave sensor and a propeller velocimeter within a full scale water model. It is found that the level fluctuation and surface velocity in the mold using a well-shaped bottom nozzle are less than those using a mountain-shaped bottom nozzle. The power of surface velocity fluctuations (frequencies ranging from 0.03 Hz to 0.1 Hz) using a well-shaped bottom nozzle is 50% less than that using a mountain-shaped bottom nozzle, so the molten slag entrapment may be reduced when using a well-shaped bottom nozzle in the mold. At a high casting speed of 1.8 m·min-1, a larger upper port angle of the nozzle outlet is in favor of depressing the swirling flow and vortexes at the nozzle outlet, and then the molten slag entrapment decreases. The surface velocity in the mold fed by a Type C nozzle is the lowest and its value is about 0.27 m·s-1 among the four investigated nozzles, so a Type C nozzle provides much allowance for increasing the casting speed. As a result, the optimal design for high speed casting is Type C nozzles.

     

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