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污泥和高爐渣協同制備微晶玻璃

Synergistic preparation of glass ceramics from sewage sludge incineration ash and blast furnace slag

  • 摘要: 利用污泥焚燒灰渣含有大量的氧化硅以及一定量重金屬和磷的組成特點,將其作為成分調整劑、晶核劑及助熔劑,在未添加任何化學制劑的條件下與冶金高爐渣協同制備了具有良好的力學性能和化學穩定性的污泥–高爐渣微晶玻璃.利用差熱分析、X射線衍射、掃描電鏡等分析手段,并結合力學性能和化學穩定性能測試,研究了不同熱處理制度對微晶玻璃性能的影響規律以及微晶玻璃的析晶過程.污泥–高爐渣微晶玻璃最佳熱處理條件是850℃下形核保溫1 h,980℃下析晶保溫2 h.在此條件下制備的微晶玻璃具有45 MPa的抗折強度、200 MPa的抗壓強度和質量損失率小于0.2%的耐酸和耐堿性能.微晶玻璃初始結晶溫度為880℃,析出晶相以鈣長石為主,同時包括少量的鈣鋁黃長石.隨著析晶溫度提高,析晶時間增加,鈣鋁黃長石相析晶量增加;大量增加的鈣鋁黃長石針狀晶體呈放射狀分布并有利于產品抗彎強度的提高;但析晶時間過長時,晶粒將長大粗化,這不利于微晶玻璃性能的改善.

     

    Abstract: Sewage sludge incineration ash is comprised of large amounts of SiO2, a certain amount of P and many kinds of heavy metals. By utilizing sewage sludge incineration ash as the composition adjustment agent, nucleation agent and flux, glass ceramics with good mechanical performance and chemical stability were successfully synthesized by synergistic preparation with blast furnace slag without adding any chemicals. The influence of heat treatments on the glass-ceramic properties and the crystallization process of the glass ceramics were studied by differential scanning calorimetry (DSC), X-ray diffraction (XRD), energy dispersive spectroscopy (EDS), mechanical properties test, and chemical stability test. It is found that the optimum heat treatment condition for preparing the glass ceramics is heating at 850~C for 1 h as a nucleation and sintering process and then heating at 980~C for 2 h as a crystallization process. Under this heat regime, the glass ceramics have the best performance with the rupture strength of 45 MPa, the compressive strength of 200 MPa and the mass lost rate of acid or alkali resistant of less than 0.2%. The initial crystallization temperature of the glass ceramics is 880~C, and crystalline phases in the glass ceramics mainly contain anorthite and a small amount of gehlenite. However the proportion of gehlenite in the glass ceramics increases with the crystallization temperature raising and the crystallization time prolonging. The gehlenite shows a radial needle-like structure, which can contribute to the improvement in bending strength of glass ceramics; but too long crystallization time is harmful to their properties due to grain growth and coarsening.

     

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