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液壓支架含拐點直線導路機構綜合與分析

Synthesis and analysis of straight-line guiding mechanisms in hydraulic supports using inflection points

  • 摘要: 針對液壓支架優化設計初值選擇困難的問題,基于可視優化設計思想提出將Euler-Savary方程和拐點圓生成技術應用于支架直線導路機構的設計.在給定前、后連桿與底座鉸接點位、掩護梁與頂梁鉸點位置及掩護梁在該點運動方向的條件下,建立以后連桿方位角和拐圓位置角為參量的數學模型,得到所有具有二階以上密切直線機構的精確解.計算包括直線性能在內的設計者感興趣的各種機構屬性并實現屬性信息的圖形可視化,施加設計約束構建機構可行域,引導設計者在可行域內快速準確地尋找在指定采高范圍的具有最小直線偏差的機構,或在給定允許偏差的條件下具有最大支架調高的機構,為液壓支架優化設計提供具有先天優勢的機構初始值.

     

    Abstract: It is difficult for designers to determine proper initial parameters for the optimal design of hydraulic supports. Based on the thought of visualized optimization design, the Euler-Savary equation and the inflection circle generation technology were applied to designing an approximate straight-line linkage for a hydraulic support. Firstly, some conditions were determined such as the pivot points which link the base with the front and back rod, the position of the pivot between the caving shield and roof beam, and the motion direction of the caving shield. Then, a mathematical model was established with the direction angle of the back linkage and the position angle of the inflection circle as design parameters, and it can be solved for all possible mechanisms with at least the second-order osculating straight-line. Mechanism property graphs of interest were computed and graphical visualization of the property information was implemented. Feasible solution regions adhering to design constraints were visually represented, which can rapidly guide designers to find the optimal mechanism with the minimum deviation for a given mining height, or the one with the maximum height for a given deviation, and provides a group of preliminary values with inherent advantage for the optimization design of hydraulic supports.

     

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