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液壓支架用無縫鋼管軋制開裂原因分析

Analysis on cracking of seamless steel tubes for hydraulic supports in the rolling process

  • 摘要: 在軋制27SiMn液壓支架用無縫鋼管的過程中,管體出現局部開裂,對管體的化學成分進行了檢驗,利用金相顯微鏡和掃描電鏡對其進行微觀分析.分析結果表明,連鑄坯中存在較多的非金屬夾雜物,破壞了鋼基體組織的連續性,在軋制過程中,該部位的金屬受力不均產生顯微裂紋.再加熱過程的快速升溫,增大鋼管沿壁厚方向的溫度梯度,外表面由于相變收縮而產生切向拉應力,顯微裂紋進一步擴展從而導致局部開裂.對夾雜物做定性分析,找出其來源,并提出相應的技術改進措施.

     

    Abstract: During the rolling process, there is cracking in the some parts of 27SiMn seamless steel tubes for hydraulic supports. The chemical composition of the steel tube was checked, and the microcosmic analysis was conducted by metallurgical microscope and electric scanning microscopy. It is concluded that nonmetal inclusions in the continuous casting billet destroyed the structural succession of the material, and microcracks formed in this zone because of uneven stress during the rolling process. The high-speed of elevated temperature during the reheating process, increases the temperature gradient in the radial direction, tangential pulling stress forms at the outer surface because of the volume contract produced by the microstructure transform, and microcrack propagation leads to the local cracking of the tube. The paper qualitatively analyzed the inclusions, traced back to the source and provided appropriate measures for improvement.

     

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