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連軋鋼管限動芯棒溫度場及熱疲勞有限元分析

Finite element analysis on the temperature field and thermal fatigue of the retained mandrel in a multi-stand pipe mill

  • 摘要: 針對340MPM機組(Multi-Stand Pipe Mill限動芯棒連軋管機組)芯棒服役過程建立三維有限元模型,研究芯棒在服役過程中溫度場變化規律.同時,通過對熱應力的研究,分析了芯棒熱疲勞裂紋萌生機理及裂紋在芯棒內部的擴展規律.對比實測數據與模擬結果,認為所建立的有限元模型能夠反映芯棒溫度變化趨勢.芯棒首次脫管后表面最高溫度為630℃,此后經歷三次反復的水冷降溫和空冷返溫過程,冷卻結束后表面最高溫度為98℃.脫管后,芯棒表面軸向和環向壓縮熱應力均達到900 MPa,第三次水冷結束時刻,軸向拉伸熱應力達到186 MPa,環向拉伸熱應力達到221 MPa.芯棒的拉壓交變熱應力使其表面出現熱疲勞裂紋并逐漸擴展,環向裂紋擴展至距表面17.5mm深、軸向裂紋擴展至距表面20mm深時會顯著受阻,熱應力對軸向裂紋的促進作用強于環向裂紋.

     

    Abstract: A finite element model of retained mandrel service process in 340MPM (Multi-Stand Pipe Mill) was built to research the temperature field change of the mandrel. The thermal stress of the mandrel was also studied to analyze the initiation mechanism and propagation law of fatigue cracks in the mandrel. A comparison between the measured data and the simulation results indicates that the model can reflect the temperature change of the mandrel. After the mandrel was detached from the tube, the highest temperature of the mandrel surface went up to 630℃. Then the mandrel went through three times of temperature-falling in water-cooling stages and three times of temperature-rising in air-cooling stages. At the end of the whole cooling process, the highest temperature of the mandrel surface was 98℃. Both the axial compressive stress and circumferential compressive stress reached to 900 MPa after the mandrel was detached from the tube. At the end of the 3rd water-cooling stage, the axial stress reached to 186 MPa, while the circumferential stress reached to 221 MPa. Cyclic thermal stress could lead to crack initiation and propagation in the mandrel, yet circumferential cracks would be significantly blocked at the place of 17. 5 mm away from the surface, while axial cracks would be significantly blocked at the place of 20 mm away from the surface. The impetus for axial cracks which came from thermal stress was stronger than that for circumferential cracks.

     

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