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離心鑄造碳鋼-高鉻鑄鐵復合管有限元模擬研究

Finite element simulation for clad pipes of carbon steel and high chromium cast iron by centrifugal casting

  • 摘要: 采用離心鑄造的碳鋼-高鉻鑄鐵復合管界面達到了冶金結合.利用ANSYS有限元軟件對復合管凝固過程外層及內外層溫度場進行了模擬與分析.模擬結果表明:離心澆注外層20鋼大約9 s后,鑄件最低溫度為1430℃,已經低于20鋼固相線溫度1490℃,由此可見,澆注間隔時間為9s時,可形成規則穩定的過渡層.當外層20鋼的溫度降至1350℃時,澆注高鉻鑄鐵,大約30 s后,內層的溫度已降至1257℃,低于高鉻鑄鐵固相線溫度,此時,內層熔體已經完全凝固.

     

    Abstract: The interface of carbon steel and high chromium cast iron clad pipes achieved metallurgical bonding by centrifugal casting. Finite element simulation was used to study the temperature fields of the outer layer and inner/outer layer. The results showed that the minimum temperature of outer layer casting (20 steel) reached 1430℃ after centrifugal casting for 9 s, which is lower than the solidus temperature (1490℃). A steady-regular transition layer can be formed when the interval of casting was 9 s. When the temperature of 20 steel reduced to 1 350℃, the high chromium cast iron was cast. After 30 s, the inner temperature reduced to 1 257℃ which is below the solidus temperature of high chromium cast iron, then the solidification finished completely.

     

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