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含氯離子環境下鋅鋁偽合金涂層的耐蝕性及電化學特性

Electrochemical performance and corrosion resistance of Zn-Ai pseudo-alloy coatings in chlorine ion-containing environment

  • 摘要: 采用鹽霧試驗和電化學阻抗譜測試技術研究了純鋅和鋅鋁偽合金涂層在含氯離子環境中的腐蝕行為和電化學特性,通過掃描電鏡、X射線物相分析等手段研究了原始涂層及腐蝕后的表面形貌和腐蝕產物的相結構,并對兩種涂層的腐蝕機理進行了初步的探討.隨著鹽霧時間的增加,純鋅涂層表面逐漸生成疏松多孔的胞狀腐蝕產物層,主要腐蝕產物為Zn5(OH)8Cl2H2O、ZnO和Zn5(CO3)2(OH)6,鹽霧試驗達到768 h后腐蝕產物層局部區域發生龜裂.鋅鋁偽合金涂層表面生成致密的腐蝕產物層,主要為Zn5(OH)8Cl2H2O、Zn0.71Al0.29(OH)2(CO3)0.145·xH2O及ZnAl2O4.電化學阻抗譜測試結果表明:隨著鹽霧時間的延長,兩種涂層的電荷轉移電阻均逐漸增大,但鋅鋁偽合金涂層的阻抗要明顯大于純鋅涂層,表現出了更好的耐蝕性.

     

    Abstract: The corrosion behavior and electrochemical characteristics of pure Zn and Zn-Al pseudo-alloy coatings in chlorine ioncontaining environment were investigated by salt spray test and electrochemical impedance spectroscopy (EIS). The surface morphologies and phase compositions of the coatings and the corrosion products were analyzed by scanning electron microscopy (SEM) and Xray diffraction (XRD). A preliminary discussion was carried out on the corrosion mechanisms of the two kinds of the coatings. It is found that the corrosion product layer on the pure zinc coating sample is loose and porous with prolonging test time, the main corrosion products are Zn5(OH)8Cl2H2O, ZnO and Zn5(CO3)2(OH)6, and some areas in the corrosion product layer have cracked after salt spray testing for 768 h. A compact corrosion product layer forms on the zinc-aluminum pseudo-alloy coating with the time prolonging, and the main corrosion products consist of Zn5(OH)8Cl2H2O、Zn0.71Al0.29(OH)2(CO3)0.145·xH2O and ZnAl2O4. EIS results indicate that the charge transfer resistance of the two coatings increases during the corrosion process. The impedance of the zinc-aluminum pseudo-alloy coating is significantly greater than that of the pure zinc coating, showing a better corrosion resistance.

     

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