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鎂還原罐內強化換熱研究

Enhancement of heat transfer in a magnesium reduction retort

  • 摘要: 通過分析傳統球團料在還原罐內的溫度分布,提出了以改進布料方式縮短硅熱法煉鎂還原周期的必要性.研發了一種新型煉鎂料塊,運用FLUENT軟件對料塊的傳熱過程進行數值模擬,分別研究了料塊的高度、外緣高度、內孔直徑、上下面直徑、凹槽直徑和凹槽個數對料塊傳熱過程和鎂產量的影響.發現當料塊的高度為100 mm、外緣高度為50 mm、內徑為100 mm、上下面直徑為200 mm、凹槽直徑為50 mm和凹槽個數為8個時,單爐鎂產量最高為318 kg·h-1,較傳統球團料提高43.9%,噸鎂煤氣消耗量降低了30.5%.通過實驗得出料塊內部的溫度分布與數值模擬的結果一致,說明數值模擬的模型是可靠的.

     

    Abstract: By analyzing the temperature distribution of traditional briquetting in a magnesium reduction retort, it is necessary to improve the briquetting's shape to shorten the reduction cycle of the magnesium silicon thermal reduction method. The heat transfer process of a new-type briquetting for magnesium reduction was simulated by FLUENT software, with focus on the influence of the briquetting'height, edge height, inner diameter, bottom diameter, notch diameter and notch number on the heat transfer process and the magnesium output. It is found that the maximum magnesium output is 318 kg·h-1 when the briquetting's height is 100 mm, the edge height is 50 mm, the inner diameter is 100 mm, the bottom diameter is 200 mm, the notch diameter is 50 mm, and the notch number is 8. Compared with the traditional briquetting, the magnesium output increases by 43.9% and the gas consumption for per ton magnesium decreases by 30.5%. The internal temperature distribution of the briquetting in the experiment is consistent with the simulation results, indicating that the model of numerical simulation is reliable.

     

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