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E690海洋平臺用鋼力學性能和海洋大氣腐蝕行為

Mechanical properties and marine atmosphere corrosion behavior of E690 ocean platform steel

  • 摘要: 以傳統的E36海洋平臺鋼為對比鋼,研究三種E690海洋平臺鋼的組織和力學性能,以及模擬海洋大氣環境下的腐蝕行為.通過失重法測得實驗鋼在不同腐蝕時間下的腐蝕速率,利用掃描電鏡和X射線衍射儀觀察并測定了銹層的形貌特征和相組成,采用電子背散射衍射技術對實驗鋼的晶界類型進行分析.結果表明:以貝氏體組織為特征的E690海洋平臺鋼具有優異的力學性能,-40℃的沖擊值超過了200 J;晶界類型主要為3°~15°的亞晶界和大于50°的大角度晶界;E690海洋平臺鋼周浸16 d后的銹層致密且腐蝕速率已趨于穩定,最低腐蝕速率為0.84 mm·a-1,遠低于組織為鐵素體+珠光體鋼的1.4 mm·a-1,實驗鋼的銹層主要由Fe3O4、α-FeOOH、β-FeOOH及γ-FeOOH四種晶態相和非晶無定形物組成.通過分析得出,熱處理工藝和組織構成對材料的初期腐蝕行為有重要影響,而化學成分和銹層自身的致密性對材料后期腐蝕行為起決定作用.

     

    Abstract: Compared with E36 ocean platform steel, the microstructures and mechanical properties of three kinds of E690 ocean platform steels were studied as well as their corrosion behavior in simulating marine atmosphere. The corrosion rates during different periods were measured by the weight-loss method, the morphology and microstructure of the surface corrosion products were analyzed by scan electron microscopy and X-ray diffraction, and the grain boundaries were examined through electron backscattered diffraction. E690 platform steels consisting of bainite demonstrate outstanding mechanical properties and their impact values at-40℃ exceed 200 J. The majority of grain boundaries are sub-grain boundaries in a range from 3° to 15° and high angle grain boundaries surpassing 50°. The minimum corrosion rate of E690 ocean platform steels after 16 d is 0. 84 mm·a-1, which is far below 1. 4 mm·a-1 of ferrite + pearlite steels. The corrosion rates also tend to stabilize due to a compact rust layer. The rust layer consists of Fe3O4, α-FeOOH, β-FeOOH, γ-FeOOH and amorphous substances. It is revealed that the heat treatment and microstructure play an important role in the corrosion behavior during the earlier stage, but the chemical composition and density of the rust layer influence the corrosion behavior greatly in the later stage.

     

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