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燒結混合料適宜制粒水分的預測

Prediction of suitable water content on the granulation of a sintering mixture

  • 摘要: 水分是影響鐵礦混合料制粒、燒結的重要因素.研究結果表明,隨著制粒水分增加,制粒后混合料中細粒級顆粒含量減少,平均粒徑增大,透氣性迅速提高但隨后增幅放緩或有所下降.透氣性增幅達到緩和的水分點可作為適宜制粒水分的判據,且燒結速度在適宜制粒水分時達到最大值.通過篩分分級的方法將混合料分成-0.5 mm的黏附粉和+0.5 mm的核顆粒,并檢測核顆粒的比例X+0.5,通過飽和吸水法檢測黏附粉的最大毛細水量Wp,通過離心法檢測核顆粒的持水量Wc,另外根據數學模型W=X+0.5·Wc+0.72(1-X+0.5)·Wp預測適宜的制粒水分.適宜制粒水分絕對誤差為±0.3%的情況下預測準確率可達93.3%,能滿足混合料適宜制粒水分預測對精度的要求.

     

    Abstract: Water content is an important factor which affects the granulation of a mixture and sintering.Research results show that with the water content for granulation increasing,the proportion of fine particles reduces in the granulated mixture,the mean size increases,and the permeability rapidly improves firstly,but then mildly changes even goes down.The point of water content at which the permeability grows smoothly can be used as a criterion of suitable values for granulation,and it is found that the sintering speed reaches maximum at the suitable water content for granulation.The mixture can be divided into two parts by the mathematical method of sieving,one is-0.5 mm as adhering fine powders,the other is +0.5 mm as nucleus particles,and the ratio of nucleus particles X+0.5 was measured.The suitable water content can be predicted based on the model of W=X+0.5 Wc+0.72(1-X+0.5)Wp,in which the maximum capillary water content of adhering fine powders Wp is measured by a saturated water absorption method and the preserved water content of nucleus particles Wc is measured by a centrifugal method.The accuracy of prediction reaches 93.3% when the absolute error of the suitable water content for granulation is ±0.3%,which can satisfy the requirement of predicting accuracy.

     

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