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基于廢氣分析的RH脫碳模型

RH decarburization model based on off-gas analysis

  • 摘要: 為連續預測RH熔池內碳含量,實現對RH脫碳終點碳含量控制,以物質C平衡為基礎,通過對某鋼廠250 t RH廢氣分析系統分析的廢氣流量以及廢氣中CO、CO2含量進行連續監控,建立了基于廢氣分析的RH脫碳數學模型.該模型計算表明:對于冶煉成品中碳質量分數≤ 30×10-6的超低碳鋼,模型計算RH脫碳終點碳質量分數誤差都在±5×10-6之間;在RH脫碳后期,廢氣中CO+CO2質量分數低于5%時,熔池內脫碳速率低于10-6 min-1,此時可判定脫碳結束.同時結合現場工藝條件分析了壓降平臺以及吹氧操作對RH脫碳速率的影響.

     

    Abstract: In order to continuously forecast the carbon content in a RH molten bath and control the carbon content at the RH terminal point,the off-gas flow rate was analyzed and the content of CO + CO2 in the off-gas was monitored continuously. Based on carbon balance calculations,a decarburization mathematical model was established for the 250 t RH in a steel plant. Calculation results from the model showed that the precision of carbon content at the end point of RH treatment was ±5×10-6 for ultra-low-carbon steel (wC ≤ 30×10-6). When the content of CO + CO2 in the off gas was lower than 5% in the late period of RH decarburization,the decarburization rate was lower than 10-6 min-1,so decarburization could be determined to finish. In combination with site technological conditions,the effects of the pressure drop platform and oxygen blowing operation on the RH decarburization rate were studied.

     

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