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高速重軌鋼精煉理論與工藝

Refining theory and process of high-speed heavy-rail steel

  • 摘要: 針對高速重軌鋼精煉過程的脫氧、夾雜物控制和脫氫進行了理論分析,并結合工藝實踐,對精煉過程中的爐渣堿度和精煉時間等進行了研究.理論分析表明,爐渣堿度高有利于重軌鋼在LF精煉時脫氧,欲控制重軌鋼中生成2CaO·Al2O3·SiO2,應盡量控制鋼中的Ca和Al含量.工藝實踐表明,在RH精煉時全氧含量和氫含量在15min左右已趨于穩定,爐渣堿度對脫氧無明顯影響,但堿度高會有脆性夾雜物生成.建議高速重軌鋼的精煉可以在LF精煉時采用較高堿度(2.5~3.0),在RH精煉時控制較低的爐渣堿度(2.0左右),同時控制RH精煉時間在15 min即可達到脫氫脫氧和控制夾雜物的目的.

     

    Abstract: Deoxidization,inclusion control and dehydrogenation were analyzed theoretically and the process experience was carried out to study the basicity of slag and the refining time during refining high-speed heavy rail steel. The theoretical analysis results indicate that high basicity slag is propitious to deoxidization in LF refining,and in order to prevent the precipitation of 2CaO·Al2O3·SiO2,the contents of Ca and Al in the steel should be controlled to be lower. The process experience shows that the contents of total oxygen and hydrogen become already stable after 15 min refining and the slag basicity has not obvious influence on the deoxidization during RH refining,but high basicity induces to increase fragile inclusions in the steel. During high speed heavy rail steel refining,the slag with a higher basicity of 2.5 to 3.0 can be used in LF refining,but the basicity of slag should be suitably reduced (about 2.0) in RH refining,and the goals of deoxidization,inclusion control and dehydrogenation can come true after RH refining for 15 min.

     

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