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鋅還原法制備多晶硅過程影響硅產率的因素分析

Influencing factors of silicon productivity during production of polycrystalline silicon by zinc reduction process

  • 摘要: 對鋅還原法過程中影響硅產率的因素進行研究.分析了當反應達到平衡,在0.1、0.3和0.6 MPa以及進料配比xZn/xSiCl4為2、4和8時,氣相平衡組分分布與溫度的關系.討論了硅產率隨溫度、壓強及xZn/xSiCl4的變化情況.結果表明,低溫、一定壓力和高xZn/xSiCl4對鋅還原過程有利.確定了影響硅產率的主要副反應.最后得到鋅還原法的最佳操作條件為溫度控制在1 200 K左右、0.2 MPa及進料配比xZn/xSiCl4=4,在此條件下硅的理論產率可為90.3%.

     

    Abstract: Some factors influencing silicon productivity were studied for producing polycrystalline silicon by zinc reduction.When the reaction reached equilibrium,the relation between gas phase compositions and temperature was analyzed at the Zn/SiCl4 molar ratio of 2,4 and 8 under the pressure of 0.1,0.3 and 0.6MPa,respectively.The changes of silicon productivity with gas pressure,temperature and Zn/SiCl4 molar ratio were discussed.The results show that lower temperatures,suitable pressures and higher Zn/SiCl4 molar ratios have a positive effect on the zinc reduction process.The major side-reactions which affect the silicon productivity were then determined.Finally the optimum operating conditions for the zinc reduction process were presented as 1200K,0.2MPa and the Zn/SiCl4 molar ratio of 4.Under the optimum operating conditions,the theoretical silicon productivity can be 90.3%.

     

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