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爐頂煤氣循環-氧氣鼓風高爐綜合數學模型

Comprehensive mathematical model of top gas recycling-oxygen blast furnaces

  • 摘要: 為了研究開發爐頂煤氣循環μ氧氣鼓風高爐煉鐵新工藝,建立其綜合數學模型.模型由高爐各個區域煤氣成分計算方程、高爐上部空區熱平衡模型、熱化學平衡模型和爐身效率模型組成.用此模型計算了該煉鐵工藝的基本工藝參數.結果表明:新工藝的焦比為200 kg·t-1,煤比為200 kg·t-1,相比傳統高爐,燃料比降低22.9%;風口循環煤氣量對風口理論燃燒溫度影響較大,風口循環煤氣量每增加10m3·t-1時,風口理論燃燒溫度降低17.6K.此外,應用此模型還可以計算任何原料和燃料等條件下的煉鐵工藝參數,研究相同原料和燃料條件下的各個工藝參數的變化規律.

     

    Abstract: A comprehensive mathematical model was established to develop a new iron-making process for a top gas recycling and oxygen blast furnace.The model consists of the calculation equations for gas composition of each area in the blast furnace,the thermal equilibrium model on the top skip area of the blast furnace,the thermo-chemical balance model,and the stack efficiency model.Operating parameters for the new iron-making process were calculated with the model.The results show that the coke rate and the coal rate of the new iron-making process are both 200 kg·t-1,and in comparison with a traditional blast furnace,the fuel ratio decreases by 22.9%.In addition,the tuyere circulation gas quantity has great influence on the theoretical combustion temperature.When the tuyere circulation gas quantity increases by 10m3·t-1,the theoretical combustion temperature decreases by 17.6K.Furthermore,the model could be applied to calculate the operating parameters when the raw materials and fuel conditions are different,and the change laws of operating parameters under the same raw materials and fuel conditions also could be studied with this model.

     

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