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對22CrMoH連鑄坯微觀組織及合金元素影響的數值模擬

Numerical simulation of the microstructure of 22CrMoH billets and the effects of alloying elements

  • 摘要: 利用移動邊界法得到22CrMoH連鑄坯凝固過程中的溫度場,在此基礎上采用元胞自動機——有限元(CAFE)法對22CrMoH齒輪鋼連鑄坯的微觀組織進行數值模擬,模擬結果與實際樣品微觀組織形貌基本吻合;探討了Cr、Mo、Si和Mn等合金元素含量對鑄坯微觀組織的影響趨勢.結果表明,在該鋼號規定的范圍內,適當提高Si、Mn元素含量能夠提高等軸晶比例,使晶粒數目增加,晶粒平均半徑減小;Mo含量的提高能夠明顯增加形核數量;適當減少Cr含量有助于提高等軸晶的比例,但對晶粒數目和尺寸影響較小.對22CrMoH鋼中合金元素進行優化調整結果顯示,連鑄坯凝固組織得到了明顯改善,等軸晶的比例提高近1倍,晶粒數目提高了19.96%,晶粒平均半徑減小9.20%.

     

    Abstract: The temperature filed of 22CrMoH billets in continuous casting was simulated by using a moving boundary method. Based on a CAFE (cellular automaton-finite element analysis) approach, the microstructure of 22CrMoH billets was obtained and it agrees reasonably well with experimental data. The effects of alloying elements such as Cr, Mo, Si and Mn on the microstructure of 22CrMoH billets were studied. The results suggested that within the specified scope of the 22CrMoH grade, with the contents of Si and Mn increasing, the proportion of equiaxed grains increased, and the number of grains raised, hence the average radius reduced. The increased content of Mo tends to enhance the formation of nuclei, and a proper decrease of Cr element is conducive to raise the ratio of equiaxed grains while has little influence on the number and average radius of grains. Finally, the contents of Cr, Mo, Si and Mn in 22CrMoH steel was optimized, and the simulated results show that the microstructure of 22CrMoH billets is greatly improved:the proportion of equiaxed grains becomes near double, the number of grains increases by 19.96%, and the average grain radius decreases by 9.20%.

     

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