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Fe2O3轉變為Fe3O4粉末的微波碳熱還原

Microwave carbothermic reduction from Fe2O3 to Fe3O4 powders

  • 摘要: 以活性炭為還原劑及以氬氣為保護氣,采用微波碳熱還原的方法,將弱磁性的Fe2O3還原成強磁性的Fe3O4,并研究焙燒溫度、保溫時間以及SiO2粉末的加入對其還原焙燒成分及磁化效果的影響規律.結果表明:在配碳量一定的條件下,焙燒溫度是微波碳熱還原的關鍵因素,隨著溫度的升高,還原產物中Fe3O4的含量發生有規律的變化;650℃、保溫5 min的條件下經微波還原后生成了純Fe3O4粉末,其磁化率和還原度分別達到理論值2.33和11.11%;含SiO2的Fe2O3粉末在750℃以上進行微波還原,會生成大量的硅酸亞鐵和氧化亞鐵,導致Fe3O4含量降低,惡化還原焙燒指標,所以微波磁化焙燒的最佳溫度應在570~650℃.

     

    Abstract: A microwave carbothermal reduction process of weakly magnetic Fe2O3 powders to ferromagnetic Fe3O4 powders was experimentally studied with argon gas as a protective gas and activated carbon as a reduetant. The influences of roasting temperature, holding time and SiO2 addition on the ingredients of reduced resultants and the magnetization effect of Fe2O3 powders were discussed. Under quantificational carbon, roasting temperature is a key factor of the microwave carbothermal reduction. The content of Fe3O4 in reduced resultants regularly changed with the roasting temperature increasing. Pure Fe3O4 powders were made at a roasting temperature of 650℃ for a holding time of 5 min, and their magnetisability and percent reduction reach the theoretical values of 2.33 and 11.11%, respectively. Above the roasting temperature of 750℃, a plenty of FeSiO4 and FeO formed in reduced resultants after the microwave carbothermal reduction of Fe2O3 powders containing SiO2, making Fe3O4 in reaction resultants decrease and the magnetization effect worsen. It is concluded that the best boasting temperature of Fe2O3 powders is from 570℃ to 650℃.

     

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